The kayak shown in the pictures is a 13’8” tandem
unit that has a maximum width of approximately 30 inches. The non-adjustable rear seat was removed, leaving a large open cockpit suitable for mounting the battery and motor controls. A small panel or dashboard was installed in the front of the cockpit containing voltmeters and a 12 volt accessory jack. A pulse width modulation (PWM) unit, powering the motor, is located on the underside of the dashboard.The Navigator trolling motor was originally manufactured to be attached to the anti-ventilation plate of an outboard motor. A mounting framework was constructed from steel tubing to serve both as a motor mount and a base for the primary solar panel. The speed and forward/reverse control for the motor is hand operated and connected to the rest of the motor electronics through a plug-in cable. Steering is accomplished by the rudder pedals and cables being attached directly to the pivoting motor shaft making the kayak extremely responsive and maneuverable.
The primary solar panel, which measures 28 inches by 60 inches, is attached to the tubing framework directly behind the operator’s seat. A secondary panel, which measures 12 inches by 38 inches (not shown in the picture), has a framework that allows it to be attached near the bow as an additional power source. The original primary panel charge controller was replaced with a new design, which was installed beside the PWM unit so the operator can clearly see the LEDs that indicate charging and a full charge in the battery. The secondary panel is connected directly to the battery through a manual switch. A flotation bag, or other gear, may be placed in the remaining space beneath the solar panel. A deep cycle AGM battery is located as far forward as possible to keep the kayak in trim.After the boat was constructed, a series of tests and measurements were run, both in a lake and the Saint John’s University swimming pool, to learn more about the boat’s performance. Additional measurements were made outside in direct sunlight to determine the capabilities of the primary solar panel. Three physics majors from Saint John’s assisted with the measurements.
Measurements for the Solar Kayak
The motor required 2 amps just to get the prop spinning. After about 3 amps, the speed increased proportionately with the current, reaching a top speed of slightly more than 4 mph while drawing 18 amps.
A solar powered boat doesn’t have any energy to waste, so understanding its performance is important. A performance profile for the solar kayak was established by measuring current (amperes) drawn at various speeds then plotting a graph of “speed per current unit squared” versus “speed”. As was stated, at currents less than 2 amps, the motor did not have enough torque to spin the prop in water. At higher currents, the performance peaked then gradually dropped off in an inverse square manner. Signs of a hull speed limitation did not appear at the speeds tested.Since speed is the rate of distance traveled and power is the rate of energy conversion, a mph/watt comparison ( proportional to speed per current squared) would be equivalent to distance traveled per energy unit. A type of performance curve was generated that illustrates how distance traveled per energy unit varies with speed. This performance curve supports the notion that drag (and thrust) increases with the square of the speed.
When the speed doubles from 1.5 mph to 3.0 mph, the distance traveled per energy unit drops to about ¼ of the first value. Since the work done (energy converted) by the motor, when moving the boat, can be equated to the product of thrust and distance, the thrust required to overcome drag must have increased by a factor of approximately 4.
The highest performance (peak on the curve) operating speed for the boat is probably about 1.5 mph. This speed is not necessarily a practical speed for general use. To determine what is practical, it is necessary to look at the balance between current input from the solar panel and compare it to the current drawn at various speeds. In full sunlight, using only the primary panel, a speed of about 1.7 mph. would represent self-sufficiency for the boat, but a higher speed combined with periods of rest, while the battery recharges, might be more practical. For example, the operator may wish to travel at a more respectable speed of 3.0 mph. while occasionally taking a break. In this case, a 25% duty cycle would be needed. If the boat were used for fishing, a 25% duty cycle would be reasonable, considering how fishing is usually done. River travel, with the current, would also be practical. The addition of the secondary panel raised the self-sufficiency speed to slightly above 2 mph.
Solar Panel and Charge Controller
The 100 watt solar panel is well matched to 12-volt lead-acid storage batteries. It delivers peak power (closer to 70 watts, the day tested, than the rated 100 watts) at approximately 14 volts, which is typically close to the charging voltage for both wet and gel batteries.
The charge controller furnished with the panel, however, did not perform well. The controller contains a power transistor with a very small unventilated heat sink that quickly overheats when the panel nears its maximum output. A thermal cut out switch cycled on and off, giving the charging circuit a duty cycle no better than 50% at a 5 amp charge rate. In addition, the factory selected on-off voltages tended to drift with temperature changes, the cut off voltage was too high for some 12 volt gel batteries and the voltage drop across the controller circuit was larger than necessary. The heat sink was replaced with a larger one, but the other problems could not be easily corrected.
A new charge controller was designed that made full use of the panel’s output. The controller installed in the kayak maintains the battery by reducing the charge rate to a trickle as the battery reaches a fully charged state. The controller drops less than 0.5 volts when the charging current is 5 amps.
Propeller Considerations
There is also a concern about matching the motor propeller to the boat in order to maximize performance. The boat speed produced by the motor depends on the rpm rate of the motor and the pitch of the prop. The pitch indicates how far forward the motor will move during one revolution of the prop. In reality, the motor only moves some percentage of that distance due to prop “slip”. For example, a prop slip of 15% means the motor will move forward only 85% of the predicted distance. Some slip occurs whenever the prop is producing thrust. If the boat is being towed and the prop is freewheeling, the slip is 0%. If the boat is tied in place as the motor runs, the slip is 100%. Increased drag that occurs at higher speeds can increase prop slip. If this becomes too large a factor, it may be necessary to reduce the pitch of the prop to reduce the maximum speed. To maintain the same thrust, the prop diameter can be increased to compensate for less pitch. Increased drag also increases the load on the motor, which, if excessive, can cause it to draw more current just to maintain the same rpm rate. It is similar to pushing too hard on an electric drill while trying to increase the rpms. The drill may stay at the same speed or even slow down while drawing more current. The loading effect exists whether the excessive drag is caused by increased speed or by increased weight of the boat and its contents.
Prop diameter and pitch are important factors to consider. Motor manufacturers often offer propellers with varying diameter and pitch to match the design of the boat. Since most trolling motors are designed to run at a maximum speed of approximately 5 mph, the factory prop is probably a good match for a boat that has a hull speed of at least 5 mph. No props other than the factory prop were used during the measurements since no signs of excessive drag were observed.
One way of reducing prop slip, without changing the prop, is to channel the water flowing through the prop more directly toward the rear. A Kort Nozzle produces this effect by surrounding the prop with a cylinder that is slightly tapered toward the rear. Kort Nozzles are generally used for heavily loaded boats like tugs and ferries, but might be somewhat helpful for this light boat.
Solar Panel and Charge Controller
The 100 watt solar panel is well matched to 12-volt lead-acid storage batteries. It delivers peak power (closer to 70 watts, the day tested, than the rated 100 watts) at approximately 14 volts, which is typically close to the charging voltage for both wet and gel batteries.
The charge controller furnished with the panel, however, did not perform well. The controller contains a power transistor with a very small unventilated heat sink that quickly overheats when the panel nears its maximum output. A thermal cut out switch cycled on and off, giving the charging circuit a duty cycle no better than 50% at a 5 amp charge rate. In addition, the factory selected on-off voltages tended to drift with temperature changes, the cut off voltage was too high for some 12 volt gel batteries and the voltage drop across the controller circuit was larger than necessary. The heat sink was replaced with a larger one, but the other problems could not be easily corrected.A new charge controller was designed that made full use of the panel’s output. The controller installed in the kayak maintains the battery by reducing the charge rate to a trickle as the battery reaches a fully charged state. The controller drops less than 0.5 volts when the charging current is 5 amps.
Propeller Considerations
There is also a concern about matching the motor propeller to the boat in order to maximize performance. The boat speed produced by the motor depends on the rpm rate of the motor and the pitch of the prop. The pitch indicates how far forward the motor will move during one revolution of the prop. In reality, the motor only moves some percentage of that distance due to prop “slip”. For example, a prop slip of 15% means the motor will move forward only 85% of the predicted distance. Some slip occurs whenever the prop is producing thrust. If the boat is being towed and the prop is freewheeling, the slip is 0%. If the boat is tied in place as the motor runs, the slip is 100%. Increased drag that occurs at higher speeds can increase prop slip. If this becomes too large a factor, it may be necessary to reduce the pitch of the prop to reduce the maximum speed. To maintain the same thrust, the prop diameter can be increased to compensate for less pitch. Increased drag also increases the load on the motor, which, if excessive, can cause it to draw more current just to maintain the same rpm rate. It is similar to pushing too hard on an electric drill while trying to increase the rpms. The drill may stay at the same speed or even slow down while drawing more current. The loading effect exists whether the excessive drag is caused by increased speed or by increased weight of the boat and its contents.
Prop diameter and pitch are important factors to consider. Motor manufacturers often offer propellers with varying diameter and pitch to match the design of the boat. Since most trolling motors are designed to run at a maximum speed of approximately 5 mph, the factory prop is probably a good match for a boat that has a hull speed of at least 5 mph. No props other than the factory prop were used during the measurements since no signs of excessive drag were observed.
One way of reducing prop slip, without changing the prop, is to channel the water flowing through the prop more directly toward the rear. A Kort Nozzle produces this effect by surrounding the prop with a cylinder that is slightly tapered toward the rear. Kort Nozzles are generally used for heavily loaded boats like tugs and ferries, but might be somewhat helpful for this light boat.
Efficiency
You may have noticed that no mention has been made of efficiency. The reason is that the term can be very misleading unless clearly defined. In the study of physics, the definition is very precise. It is the ratio of energy output for a given process or device to the energy input. It can also be defined in terms of energy transfer rate as power output to power input. In general usage, however, efficiency can be any measurable output divided by any measurable input. The number of paper clips manufactured per dollar spent represents efficiency also. The performance indicator used here (distance moved per energy unit) may seem like a measure of efficiency and it decreases dramatically with increasing speed. But, if we stick to the physics, the efficiency of this boat remains fairly constant over the range of speeds tested. How can this be?
For the moving boat, the input power to the motor is the product of voltage and current and the output power can be found from the product of thrust and speed. Since thrust needed to overcome drag increases with the square of speed, the input power must increase to compensate for the increases in output power. Even if the efficiency remains constant, the distanced traveled per energy unit will drop. The same logic can be applied to gas guzzling boats. They are not necessarily inefficient. They just weigh too much and go too fast.
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